Large-scale Discrete Element Simulations

[News vom: 10.03.2010]

The pharmaceutical and chemical industry has to handle granular media like lactose powder or alumina particles in complex engineering processes. Whilst blending and mixing industrial powder flows often incorporate billions of particles in large vessels or millions of tablets in coating devices.

In order to get a better understanding of granular flows numerical simulations are applied. We are using the Discrete Element Method (DEM). There particles are (still) modeled as spheres and their translational and rotational motion are computed due to exerting forces on inter-particle contacts. In the DEM algorithm all particles scan for their neighbors independently. This allows for parallelization. By using cutting edge Nvidia/CUDA technology our unique DEM code can include up to 10 million particles in a simulation. Intelligent software design enables for the million particle range at fast execution speed (one minute process time in less than one day). This cannot be achieved on regular multi core CPU machines or clusters.

In our research projects we are focus in complex pharmaceutical processes. Often the spraying of liquids and air flow is involved in pharmaceutical production processes.  Therefore the DEM has to undergo suitable extensions in order to capture such features. Numerical simulations allowing for preparation of lab-scale designs and helps to predict product properties.

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