Pilot Plant
Services

What We Do

RCPE’s Pilot Plant in Graz, Austria, bridges the gap between laboratory research and commercial scale manufacturing for solid and advanced dosage forms. We accelerate formulation and process development with a versatile pilot plant spanning lab to clinical scale, including nanomanufacturing platforms for nano-enabled drug delivery, hot-melt extrusion lines at multiple throughputs for ASDs and complex formulations, spray dryers from bench to pilot for scalable particle engineering, tablet presses ranging from single-punch R&D units to high-throughput rotary machines, broad milling capabilities using multiple technologies, wet granulation with low- and high-shear mixers and fluid bed systems, and advanced coating capabilities for diverse oral and specialized dosage forms.

Services

  • End-to-end process development and scale-up (batch & continuous)
  • Manufacture of non GMP clinical scale batches and feasibility runs
  • Process optimization, PAT implementation and troubleshooting
  • Handling of highly potent (OEB4), controlled and ATEX relevant processes

Flexible “hotel-style” R&D access to specialized pilot equipment and on-site technical staff, expanding your capabilities without capital investment.

Your team develops processes on-site in our pilot plant, leveraging our infrastructure and expertise to iterate faster while maintaining full creative and scientific control.

Quick-turnaround pilot-scale trials to confirm technical feasibility, generate decision-enabling data, and de-risk commercial scale-up.

Dedicated support to convert batch processes into continuous operations, improving efficiency, consistency, and scalability.

Amorphous solid dispersion development via hot-melt extrusion and spray drying to overcome solubility limits and increase bio-availability and exposure.

Formulation development across oral, parenteral, inhalation, and mucosal delivery routes to match your target product profile.

High-quality non-GMP batches to support formulation and process feasibility work, as well as preclinical stability and compatibility studies.

Secure handling and development of highly potent compounds up to OEB4 and controlled/addictive substances within specialized containment infrastructure.

Get in touch with our pilot plant team

Contact

Dr. Jesús Afonso Urich

Head of Technical Operations & Applied Research

Who We Are

RCPE enables pioneering solutions in pharmaceutical engineering that improve the development, production, and availability of advanced medicines.